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2006 01 06 099
Date: 01/06/2006
Views: 397
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2006 01 06 086
The CV1800 is installed in a 22 sq foot room located in the middle of a 1,500 sq foot shop. A free standing frame made up of super strut (available from electrical distributors) avoids transmitting noise and vibrations into the walls of the shop.
Date: 01/06/2006
Views: 338
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2006 01 21 003
Date: 01/21/2006
Views: 298
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2006 01 21 004
A 30 gal metal container collects the wood dust. A plastic bin liner is used to make disposal easier
Date: 01/21/2006
Views: 283
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2006 01 06 089
Elastic cord secures the lit.
Date: 01/06/2006
Views: 266
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2006 01 06 088
To detect when the bin is full a 1-watt LED shines through the top of the 6-inch duct from the cyclone. A photo cell on the other side monitors the light.
Date: 01/06/2006
Views: 268
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2006 01 06 087
A control box monitors the photo cell. If it fails to detect light for more that 3-seconds a relay close that turns on a flashing strobe light in the shop. If the light remains on for 5-seconds the blower shuts down.
Date: 01/06/2006
Views: 281
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2011 01 25 011
Most of the noise comes from the blower itself and travels down the outlet duct work. To reduce this noise the output from the blower is directed through a 8-inch insulated flexible A/C duct to the dual filters. Which are mounted in a separate housing wit
Date: 01/25/2011
Views: 332
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2011 01 25 012
A small sealed box at the base filters collects some particles that are too large to pass through the filers
Date: 01/25/2011
Views: 284
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2006 01 21 002
A panel seals the filter container. Both the inside of the container and the panel are lined with acoustic foam.
Date: 01/21/2006
Views: 291
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2006 01 06 091
A 240-volt, 30-amp receptacle provides power to the blower
Date: 01/06/2006
Views: 277
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2011 02 18 002
All inside surfaces of the dust collection room are lined with 2-inch thick acoustic foam wedges. The 2 x 12 x 12 inch wedges are available for $1.24 each from Foam Factory (www.foamdistributing.com)
Date: 02/18/2011
Views: 269
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2006 01 21 006
Double doors seal the dust collector room.
Date: 01/21/2006
Views: 255
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2006 01 11 041
The flashing strobe light is located over the table saw and can be viewed from most areas in the shop. This provides a few seconds of warning before the blower shuts down with a full dust bin.
Date: 01/11/2006
Views: 274
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2006 01 11 054
There did not appear to be any practical way to duct the filtered air outside so an 8-inch returns the air to the shop.
Date: 01/11/2006
Views: 251
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2006 01 21 007
I found that the return are created quite a wind storm, so I install a deflector plate in from of the outlet.
Date: 01/21/2006
Views: 276
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2006 01 06 099
The main control cabinet for the blower contains differential pressure gages to monitor the static pressure into the blower and the differential air filter pressure drop. Switches turn on the system and turn on the blower. A control line from the overhead
Date: 01/06/2006
Views: 275
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2006 01 06 095
Inside the control box. The black box above it houses the main contactor for the blower.
Date: 01/06/2006
Views: 266
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2006 01 06 096
A close up of the circuits in the control box. Twenty four volts DC is use for all control circuits around the shop.
Date: 01/06/2006
Views: 250
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2006 01 11 032
Automatic gates are used on most machines. The shows a shop made 4-inch gate operated with a 4"stroke, 50Lb, 24VDC linear actuator, Part number 5-1753 from Surplus Center (www.surpluscenter.com)
Date: 01/11/2006
Views: 268
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2006 01 11 019
Automatic 6-inch gate. Made from gate purchased from Clear Vue by adding a part number 5-1753 6" stroke, 50lb, 24VDC linear actuator. The Clear Vue gates are not designed to automatic operation thus there construction is a bit too light. I think I we
Date: 01/11/2006
Views: 255
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2006 01 11 025
Two of the remote control boxes. The remote control boxes have a plug in one end and a connector at the other. The 120V and the 240V units are identical except for the style of the plug and connector. They plug into the wall receptacle and the tool plugs
Date: 01/11/2006
Views: 216
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2006 01 11 026
This remote control box has two connector at its output to operate two machines and two gates.
Date: 01/11/2006
Views: 214
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2006 01 11 044
Some of the 6-inch PVC pipe used for duct work. I found the best prices and available at Horizon.
Date: 01/11/2006
Views: 267
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2006 01 11 045
Some of the 6-inch duct passes though wall sections
Date: 01/11/2006
Views: 211
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2006 01 11 043
The 6-inch gate controlling the dust collector to the base of the table saw.
Date: 01/11/2006
Views: 228
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2006 01 11 056
To obtain good dust collection at the base of the table saw, I closed up around the motor, the wire holes and even the slot on the front where the blade height adjustment knob comes out. I did leave the louvered space open so to avoid starving the dust co
Date: 01/11/2006
Views: 225
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2006 01 11 039
The table saw also has a 2-inch pick up build into the top blade guard. It make a big difference and avoids having chips coming back in your face as you cut.
Date: 01/11/2006
Views: 248
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2006 01 11 040
The hose on the top guard is off-set away from the fence to allow more room to pass a push stick between the blade and fence
Date: 01/11/2006
Views: 245
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2006 01 11 047
A 6-inch duct is connected to the 8-inch jointer. I was forced to use some 90 degree fitting to make it fit in the space available.
Date: 01/11/2006
Views: 225
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2006 01 11 046
The auto 6-inch gate for the jointer.
Date: 01/11/2006
Views: 210
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2006 01 11 014
Dust collection for the table router
Date: 01/11/2006
Views: 214
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2006 01 11 015
The top of the router table tips up to reveal the V bottom and the dust collector input
Date: 01/11/2006
Views: 211
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2006 01 11 027
Dust collector at belt sander. Gates on belt sander and on disk sander operate together to insure sufficient air flow in main 6-inch duct.
Date: 01/11/2006
Views: 187
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2006 01 21 009
Pick up at drill press
Date: 01/21/2006
Views: 213
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2006 01 11 033
Dust collection at radial arm saw. As the saw is locked in the 90 deg. position the simple collection box works fine.
Date: 01/11/2006
Views: 234
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2006 01 11 038
Gate for planner. As former 4-inch duct went under the concrete floor I could not change it. The planner has a built in blower so that helps.
Date: 01/11/2006
Views: 186
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2006 01 11 029
The spindle sander came with the dust collector mounted under the table. I find it works better on top.
Date: 01/11/2006
Views: 198
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2006 01 11 031
The delta 14-inch band saw came with a 4-inch dust port. I have not tried adding any other ports to it.
Date: 01/11/2006
Views: 211
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2006 01 11 028
Dust collection at the disk sander. Is I stated, the gates on the disk and belt sander both come on together.
Date: 01/11/2006
Views: 199
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2006 01 11 018
Dust collection at the 20-inch band saw. Dust is collected through two 2 1/2-inch line.
Date: 01/11/2006
Views: 221
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2006 01 11 021
One hose on the 20-inch band saw goes to the built-in port. The second hose collects dust around the blade, directly under the table.
Date: 01/11/2006
Views: 192
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2006 01 11 023
Bushes on either side of the blade help free the dust from the blade as it exits the cut. The dust is picked up from the standard port.
Date: 01/11/2006
Views: 193
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2006 01 11 034
I use a air driven hand sander that forces dust down it's exit hose. It works good, but still leaves some dust in the air. I now have the exit hose connected to a vacuum motor (inside the gray box). When using the sander, I turn on the vacuum motor and ge
Date: 01/11/2006
Views: 202
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2006 01 11 037
The output from the vacuum motor is directed into the duct work. When turning on the vacuum motor the gate opens, but the 5HP duct collection system does not operate. Thus I avoid operating the system when just hand sanding. Any questions? Contact me at
Date: 01/11/2006
Views: 279
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